PRoFESSIONaLL
TECHNIQUES
Cutting||
Forming||
Machining||
Laser Welding||
Welding||
Surface Treatment||
Assembling
Our Strength
Experience and Innovation through Merger
Precision Meets Innovation
Our Manufacturing Techniques
Welcome to the world of precision manufacturing at RexSynergy Metal Works India Pvt. Ltd. On this page, you will find a comprehensive overview of our advanced manufacturing techniques. With first-class tools and state-of-the-art machinery, we realize demanding projects of the highest quality. Our highly qualified and motivated team relies on extensive experience and technical expertise to develop solutions precisely tailored to your needs. Discover the diversity of our techniques and learn how we not only process metal but perfect it.
Rexroth Rhinow GmbH stands for over 50 years of expertise in metal processing, expanded by the recent merger with Alfred Rexroth Metallbearbeitung GmbH. This strategic combination has significantly broadened our capacities and technical capabilities, enabling us to implement even the most complex projects efficiently and at the highest level.
Our long-standing presence in the industry and continuous innovation make us a strong partner in all areas of metal processing. Trust in our proven expertise and the synergistic benefits of our merger to not only meet but exceed your requirements.
Perfect results through knowledge and technology
That's what we do
Laser-Punching combination
Cutting is a fundamental process in metal processing, aimed at cutting metal materials into specific shapes and sizes. This process is often the first step in the manufacturing chain and determines the quality and dimensional accuracy of further processing. At Rexroth Rhinow GmbH, we employ advanced technologies to ensure the highest precision and efficiency in cutting.
At Rexroth Rhinow GmbH, we utilize the following specialized cutting processes:
- CNC Punching: This process uses a computer-controlled punching machine that quickly and precisely punches holes, cutouts, or shapes into metal sheets. CNC punching is particularly efficient for high volumes and repeatable patterns, making it ideal for mass production.
- CNC Laser Cutting: Laser cutting is a highly precise method that uses a focused laser beam to cut metal. This allows for complex contours and fine details that are difficult to achieve with conventional cutting methods. CNC laser cutting is known for its speed and flexibility and can be used for a variety of metals and thicknesses.
- NC Punch-Laser Combination: This advanced technique combines the precision of CNC punching with the versatility of CNC laser cutting in a single operation. Additionally, this machine enables forming operations such as depressions, bridges, threaded holes, or edge creation, allowing complex parts to be manufactured efficiently in one pass.
- Automated Sawing of Long Products: This method uses state-of-the-art sawing technology for the precise cutting of long materials such as rods, tubes, and profiles. The automation of the process ensures high accuracy and reproducibility, which is particularly advantageous in series production.
These technologies enable Rexroth Rhinow GmbH to meet a wide range of cutting requirements, from simple geometric shapes to complex contours. Through the combination of advanced machinery and our expertise, we can deliver cuts with minimal material waste and optimal efficiency. We guarantee that every workpiece meets the highest quality standards and is precisely tailored to our customers’ needs.
Pressing | Bending | Roll Bending | Straightening | Flanging/Beading | Deep Drawing
Forming is a central manufacturing process in metal processing, where metal pieces are brought into new shapes through plastic deformation. This occurs through the application of force and often heat, without material being removed or its mass being lost. The material retains its continuity while being permanently brought into a new shape.
The forming technology at Rexroth Rhinow GmbH includes special processes that are used depending on material requirements and the desired end product:
Pressing | Fastener Pressing
Pressing is an essential forming process in metal fabrication, used to shape, join, or modify metal components through controlled mechanical force. This process enables the efficient production of precise parts and functional features, supporting both structural integrity and reliable assembly in downstream manufacturing stages. At Rexroth Rhinow GmbH, we utilize modern pressing technologies to ensure consistent quality, accuracy, and productivity.
At Rexroth Rhinow GmbH, we utilize the following specialized pressing processes:
• Excenter Pressing (25 t): Our mechanical excenter press enables fast and highly efficient forming operations for metal sheets and components. With a pressing force of up to 25 tons, this technology is ideal for punching, forming, bending, and shaping operations in medium to high production volumes.
• Hydraulic Pressing (40 t): The hydraulic press offers greater flexibility and controlled force application, making it suitable for forming operations that require precision and uniform pressure distribution. With a pressing capacity of up to 40 tons, it is particularly effective for deeper forming processes and specialized component geometries.
• Fastener Pressing: Using dedicated fastener pressing equipment, we install a wide range of press-in fasteners such as nuts, studs, bushings, grounding tabs, and other functional fastening elements. This process ensures strong mechanical connections, high pull-out resistance, and reliable electrical conductivity where required.
These pressing technologies allow Rexroth Rhinow GmbH to integrate forming and fastening operations efficiently into the manufacturing process. By combining robust machinery with skilled expertise, we ensure reliable component performance, consistent quality, and optimized production workflows tailored to our customers’ requirements.
CNC Milling | CNC Turning | Surface Grinding
Machining is a fundamental manufacturing process in which material is removed from a workpiece through mechanical processing in the form of chips. This process changes the shape, size, or surface of the raw material and is particularly suitable for the production of complex and precise parts. During machining, material is removed by cutting movements from a rotating tool.
At Rexroth Rhinow GmbH, modern CNC-controlled machines are used to ensure high precision and efficiency in machining. Specific applications include:
Manual Welding | Pulse Welding |Stud Welding
Resistance | Spot Welding | MAG, MIG, and TIG
Welding is an essential manufacturing process that permanently joins metal parts using heat, pressure, or both, often with a filler material. This process is crucial for constructions requiring durable connections and offers high strength and durability. At Rexroth Rhinow GmbH, welding is applied in various specialized forms to meet the diverse requirements of industries. At Rexroth Rhinow GmbH, several welding processes are employed:
Grinding & Polishing | Glass Bead Blasting | Laser Marking/Engraving | Deburring
Additional services thanks to strong and professional partners:
Painting, Powder Coating, Electroplating
Surface treatment is a critical step in metal processing, aimed at improving or protecting the surface of a metal piece. This process can enhance aesthetics, increase corrosion resistance, and extend the product’s lifespan. Rexroth Rhinow GmbH uses a variety of surface treatment techniques to meet the specific requirements of customers.
At Rexroth Rhinow GmbH, the following surface treatment processes are employed:
Toolmaking | Design | Assembly
Design and assembly are crucial processes in metal processing, encompassing the design, creation, and compilation of complex systems and components. These steps are essential to ensure that all parts not only fit perfectly but are also functional and durable. Rexroth Rhinow GmbH offers comprehensive services in these areas, ranging from planning to final assembly.
At Rexroth Rhinow GmbH, we specialize in the following areas of design and assembly:
An employer with a future
Apply now and become part of something big!